Guide to Industrial Electrical Troubleshooting and Maintenance
All modern electrical systems, from HVAC systems to dishwashers, eventually malfunction with frequent use. And a maintenance technician may face various challenges when repairing electrical malfunctions, including locating faulty components, identifying power quality problems, and troubleshooting circuits.
Similarly, when electrical components break down, it can mean hours or days of lost productivity. So, hiring safe and effective electric service and repair providers will be the most effective way to save a company time and money. Most importantly, it will keep your workers away from danger.
This article will provide practical information on industrial electrical troubleshooting and maintenance for technicians and building managers.
Similarly, when electrical components break down, it can mean hours or days of lost productivity. So, hiring safe and effective electric service and repair providers will be the most effective way to save a company time and money. Most importantly, it will keep your workers away from danger.
This article will provide practical information on industrial electrical troubleshooting and maintenance for technicians and building managers.
The Importance of Professional Electrical Troubleshooting
In practical terms, electrical troubleshooting is finding the problem within a broken electrical system and rectifying that problem. Troubleshooting allows you to fix one faulty component instead of replacing the entire electrical system.
Dealing with electrical components can be a hazard. It can fall on spilled liquid and damp surfaces, leading to workplace accidents (e.g., fires, damaged equipment, burns, shocks, electrocution, etc.), injuries, and even death.
Working with a professional electrician is the safest, most cost-efficient, prompt, and trusted solution when fixing electrical systems in your industrial enterprise. Qualified technicians have the proper training and appropriate equipment to conduct risky electrical troubleshooting, maintenance, and repair works, like fixing high voltage systems and maintaining electrical micro-currents.
Dealing with electrical components can be a hazard. It can fall on spilled liquid and damp surfaces, leading to workplace accidents (e.g., fires, damaged equipment, burns, shocks, electrocution, etc.), injuries, and even death.
Working with a professional electrician is the safest, most cost-efficient, prompt, and trusted solution when fixing electrical systems in your industrial enterprise. Qualified technicians have the proper training and appropriate equipment to conduct risky electrical troubleshooting, maintenance, and repair works, like fixing high voltage systems and maintaining electrical micro-currents.
Broad Range of Professional Electrical Troubleshooting Services
Industrial electric service and repair providers deliver professional electrical solutions to a wide range of companies in the industrial sector. Most organisations may benefit from the following industrial electrical troubleshooting services:
- Repairing fire alarm and security systems
Every industrial setting needs efficient and reliable fire alarm and security systems. Accidents happen when staff members deal with sizeable electrical equipment’s faulty components, resulting in loss of funds and injuries.
Aside from installing new fire alarms and security systems to safeguard your industrial area, a professional industrial electrician will repair broken safety equipment.
Aside from installing new fire alarms and security systems to safeguard your industrial area, a professional industrial electrician will repair broken safety equipment.
- Fixing lighting systems
Lighting systems help workers see while handling machinery, especially at night. A reliable electrician will help connect and repair the lighting fixtures if industrial lighting systems break down.
- Ensuring proper power distribution
Each industrial firm will be at risk if its power distribution is inadequate. Electrical equipment also relies on power distribution to function correctly, or else specific machinery might not work as intended.
With the correct troubleshooting method, professional electricians can help ensure that each piece of equipment gets an appropriate power supply. They also replace defective or damaged electrical systems.
With the correct troubleshooting method, professional electricians can help ensure that each piece of equipment gets an appropriate power supply. They also replace defective or damaged electrical systems.
- Testing and maintaining electrical systems
The right professional industrial electrician knows how vital it is to test and maintain electrical systems. To avoid defective electrical equipment, they can help test, repair, and monitor the power supply and distribution to and from different sources.
They can also help improve the installation process. On the other hand, an inexperienced staff member will find this task not only strenuous but also challenging.
They can also help improve the installation process. On the other hand, an inexperienced staff member will find this task not only strenuous but also challenging.
Steps in Identifying Industrial Electrical Issues
To reiterate, you must entrust the job of industrial electrical troubleshooting and maintenance to trained and certified technicians to ensure safety and extra precaution, especially when dealing with electrical faults, like live wires and cut power lines. For example, working on currents greater than 50V without training is not advisable, as this is risky enough to cause serious injury.
These procedures also need appropriate equipment, which may not be available within your space or familiar to a staff member.
Here’s a brief list of steps that a professional technician takes to troubleshoot electrical issues in an industrial industry:
These procedures also need appropriate equipment, which may not be available within your space or familiar to a staff member.
Here’s a brief list of steps that a professional technician takes to troubleshoot electrical issues in an industrial industry:
- Analyse the problem
Analysing the problem is crucial before a technician begins tracking down any electrical issue’s cause(s). Electricians usually consult the equipment or operation manuals and drawings to identify the source of a problem. It’s also helpful if equipment history records are available so they can review them for recurring issues.
Also, the right technician will determine how a piece of equipment works before performing the required troubleshooting.
Also, the right technician will determine how a piece of equipment works before performing the required troubleshooting.
- Locate and identify faults
Electrical faults can occur for several reasons. In this step, a technician looks for signs of damage, including worn wires, signs of impact, and loose components. Technicians should check the windings’ transformers, motors, and other devices, as they generate heat and can malfunction over time.
Some areas that tend to wear out quickly include light bulbs, fuses, relay contacts, and switches.
To locate the faulty components, a technician needs to observe the circuitry, one section at a time, and eliminate the circuit parts that seem to be working fine as the inspection progresses.
Often, technicians also use a circuit schematic diagram to pinpoint the most likely areas where the fault is located.
Some areas that tend to wear out quickly include light bulbs, fuses, relay contacts, and switches.
To locate the faulty components, a technician needs to observe the circuitry, one section at a time, and eliminate the circuit parts that seem to be working fine as the inspection progresses.
Often, technicians also use a circuit schematic diagram to pinpoint the most likely areas where the fault is located.
- Test electrical problems using testing equipment and devices
Visual inspection alone will not be sufficient to pinpoint the source of an electrical malfunction. After inspecting and defining the problem, it’s good practice to test the entire circuit again for any additional faults, especially when underlying damage occurs.
Among the most common and helpful electrical testing devices technicians utilise for troubleshooting include:
Among the most common and helpful electrical testing devices technicians utilise for troubleshooting include:
- An ohmmeter (measures circuit resistance);
- Voltmeter (tests the known voltage source); and
- Clamp-on ammeter (determines if the motor is at risk of overloading).
Other testing equipment includes capacity testers, continuity testers, multimeters, and more, along with advanced computerised equipment.
Key Takeaways
Effective industrial electrical troubleshooting and maintenance don’t necessarily follow a set of orders when diagnosing a problem.
Several troubleshooting methods will also depend on the system’s problem in an industrial setting. However, any troubleshooting method combines all or most basic techniques, such as thorough knowledge, visual inspection, circuit analysis, substituting easily replaced components, and proper use of troubleshooting records or logs of recurring issues and how to overcome them.
To ensure any electrical issue is easily resolved, contact a local, certified technician with specific electrical maintenance, repair, and troubleshooting expertise.
Several troubleshooting methods will also depend on the system’s problem in an industrial setting. However, any troubleshooting method combines all or most basic techniques, such as thorough knowledge, visual inspection, circuit analysis, substituting easily replaced components, and proper use of troubleshooting records or logs of recurring issues and how to overcome them.
To ensure any electrical issue is easily resolved, contact a local, certified technician with specific electrical maintenance, repair, and troubleshooting expertise.
Certified Industrial Technicians in Singapore and Malaysia
There are no shortcuts in ensuring safe and efficient industrial electrical troubleshooting and maintenance. There should only be careful planning, complete training, and reliable equipment and devices.
Contact our qualified electricians from High X Cess Solutions if you need methodical troubleshooting and maintenance of your space’s electrical systems. We offer a range of electrical services to give you the proper fixes for your electrical systems. Our electrical troubleshooting team is professional and prompt in analysing underlying issues and conducting the right electrical troubleshooting test.
Learn more about our other high-rise work solutions here. You may also drop us an email via highxcess@gmail.com.
Contact our qualified electricians from High X Cess Solutions if you need methodical troubleshooting and maintenance of your space’s electrical systems. We offer a range of electrical services to give you the proper fixes for your electrical systems. Our electrical troubleshooting team is professional and prompt in analysing underlying issues and conducting the right electrical troubleshooting test.
Learn more about our other high-rise work solutions here. You may also drop us an email via highxcess@gmail.com.